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Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge

Elements and Performance Criteria

  1. Plan engine maintenance tasks
  2. Maintenance tasks are proposed and prioritised in conjunction with others involved in or affected by the maintenance work
  3. Resource requirements are identified and accessed to ensure efficient completion of tasks
  4. Maintenance tasks are recorded in the maintenance schedule according to workplace procedures
  5. Prepare for engine service
  6. Service procedures, workshop manuals and manufacturer specifications are accessed and interpreted
  7. Tools, equipment and materials required for servicing are identified and prepared
  8. Engine and components are visually inspected for external signs of defects according to maintenance documentation
  9. Electrical components are identified and electrical equipment used safely
  10. Engine is started, ran up to operating temperature and checked for leaks, abnormal noises and pressures
  11. Test results are compared with manufacturer/component supplier specifications to determine compliance or non-compliance
  12. Results are documented with supporting information and recommendations are made about serviceability and repair
  13. Service engines and engine components
  14. Service operations are performed according to workplace procedures and manufacturer/component supplier specifications
  15. Fluid level checks and replenishments are carried out according to manufacturer/component supplier specifications
  16. Appropriate lubricants are applied to engine
  17. Equipment/components requiring replacement are changed according to manufacturer/component supplier specifications
  18. Adjustments are made according to manufacturer/component supplier specifications
  19. Engine is cleaned according to workplace procedures
  20. Materials to be reused are collected and stored according to manufacturer specifications and workplace procedures
  21. Tools and equipment are cleaned, maintained and stored according to manufacturer specifications and workplace procedures
  22. Waste and scrap are removed according to legislative requirements and workplace procedures
  23. Unserviceable equipment is tagged and faults are identified and reported according to workplace procedures

Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria on at least one occasion and include:

applying relevant work health and safety (WHS)/occupational health and safety (OHS)requirements and work practices

appropriately using and selecting personal protective equipment (PPE)

assisting in maintaining and servicing marine systems/components, including:

batteries

cooling systems/components

engine mounting systems/components

exhaust systems/components

fuel systems/components

intake systems/components

lubrication systems/components

communicating with other personnel using effective:

listening techniques

questioning to confirm understanding

verbal and non-verbal language

confirming maintenance to be undertaken and identifying resource requirements with the officer in charge of the engineering watch

ensuring behaviour reflects relevant current legislative and regulatory requirements

ensuring currency of relevant WHS/OHS skills and knowledge

identifying hazards and safety issues and reporting these to the engineering officer of the watch

identifying tools, equipment and materials required to undertake maintenance tasks

using electrical equipment safely and applying:

correct emergency procedures

different voltages in use onboard vessel

isolation procedures

precautions to prevent electric shock

safety precautions before commencing work

using painting, lubrication and cleaning materials and equipment safely.


Knowledge Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

causes of electric shock and precautions to be observed to prevent shock

electrical principles covering voltage, current, resistance, power, magnetic and inductance

engine room cleaning procedures and relevant cleaning agents

engine room hazards and safety, including:

electrical safety

gas testing

head of water/fluid

heat stress

high pressures

hot fluids

mechanical safety

noise

pollution

steam

toxic gases

ventilation

vibration

engine room machinery and equipment, including:

air compressors

air start systems

bilge system, bilge pumps, bilge pick-ups, bilge valves and bilge piping

engine protection devices (crankcase mist detectors)

hydraulic systems, power packs, rams and motors, and directional control valves (DCVs)

oily water separators

osmosis plant

pumps – positive displacement, centrifugal and axial flow

purifiers and clarifiers

refrigeration and air conditioning plant

sewage treatment plant

slow speed, medium speed and high-speed diesels

steering systems

valves – globe and full flow, screw down non-return, screw lift, butterfly, ball, relief, non-return and gate

water making (both freshwater generators and reverse)

maintenance and servicing tasks, including:

economiser cleaning

engine room rounds (daily/weekly/monthly maintenance checks)

greasing and oiling of machinery

inspection and maintenance of:

hatches, watertight doors and deadlights

hoists and lifting equipment

manufacturer safety guidelines and shipboard instructions

mechanical principles covering the concepts of mechanical, hydraulic and pneumatic systems

purpose of isolation procedures and application of lock out tags

relevant WHS/OHS requirements, work practices and pollution control regulations and policies

rights and responsibilities of individuals about lock out and tagging of plant and equipment

routine inspection of hand and power tools, measuring instruments and machinery tools

routine maintenance and repair procedures

safe disposal of waste materials

scavenge space cleaning

soot blowing

surface preparation and painting

surface preparation techniques, including:

abrasive blast cleaning

hand and power tool cleaning

types, functions and limitations of marine equipment/components, including:

cooling systems/components

engine mounting systems/components

engines

exhaust systems/components

fuel systems/components

intake systems/components

lubrication systems/components.